II.7
Factors Affecting Application and Chemical Deposition
Robert Sanderson and Ellis Huddleston
Droplet Size
Nozzles
Evaporation
Effects
of Formulation Properties
Dispersal of
Spray
Air Temperature
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Control of spray deposition is vital if pesticides are to be delivered
safely and effectively to the intended target. Numerous studies
have shown that drift (off-target movement of material) and deposition
of pesticides are affected by application equipment, release height,
windspeed, air turbulence, air temperature, humidity, and formulation
characteristics. It is important for pest managers and applicators
to understand the factors that influence the movement of spray droplets
on their journey to the target. Drift can become a critical factor
when environmentally sensitive areas are in or near spray operations.
Droplet
Size
Droplet size is recognized as the major factor in the transport
to and the collection of spray by the target. Agricultural sprays
contain droplets of varying sizes, but the selection of proper equipment,
spray delivery pressure, and nozzle selection play important roles
in maintaining a reasonably uniform droplet size. In agricultural
sprays, droplets are usually measured in micrometers (µm)-
units that are often referred to as microns. Large droplets are
influenced primarily by gravity and tend to fall within the target
area, whereas small droplets, falling more slowly, are susceptible
to wind or turbulence effects and can be moved off target.
A 200-µm droplet
would require only 5.4 seconds to fall a distance of 3 m while a
20-µm droplet would
take 230 seconds. With only a 1.5-m/second wind, the 20-µm
droplet could drift 338 m while the 200-µm
droplet would drift only a few meters. Droplets below 100- 150µm
are generally considered to be the primary driftable portion of
the spray. The following table describes droplet characteristics.
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Table II.7-1-Selected characteristics of various size
spray droplets of water
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Droplet
diameter
|
Terminal
velocity
|
Fall time
from 3 m
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Drift distance
(3-m fall with 5-km/h wind)
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Drops/cm2
from 10 a/ha application
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|
(µm)
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(M/sec)
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(Sec)
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(M)
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(No./cm2)
|
|
10
|
0.003
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1,020
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1,372
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190,990
|
|
50
|
0.075
|
40
|
54
|
1,530
|
|
100
|
0.279
|
11
|
15
|
192
|
|
200
|
0.721
|
5.4
|
5
|
24
|
|
500
|
2.139
|
1.6
|
2
|
1.5
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Although drift potential may be reduced by increasing the size
of droplets, spray coverage on target surfaces may not be as effective
at a given volume application rate if most of the liquid volume
is contained in very large droplets. Good spray coverage on the
target is necessary for efficient insect or weed control. The number
of droplets per unit area is a function of droplet size. The relationship
between droplet volume and diameter (d) is expressed by the equation
Volume = pi x d3/6.
Doubling a droplet's diameter will increase its volume by a factor
of eight. Therefore a 400-µm
droplet has a volume eight times that of a 200-µm droplet.
Alternatively, eight 200-µm
droplets contain the same volume of spray as a single 400-µm droplet.
This formula is an important consideration when determining or assessing
deposits on target surfaces.
If thorough coverage is required for pest control, small droplets
will be more effective than large droplets, but small ones will
be more susceptible to off-target movement by the wind. The droplet
size selected for a particular application is often a compromise
between coverage with smaller droplets and reduced drift with larger
droplets.
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Nozzles
Application equipment is very important in determining the droplet
sizes contained in the spray. Most agricultural nozzles produce
a spray containing a range of droplet sizes, referred to as the
droplet size spectrum. The droplet size spectrum is often described
by the volume median diameter (vmd or Dv0.5
), which is the droplet size at which one-half of the total spray
is in larger droplets and one-half is in droplets smaller than the
vmd. A parameter often used to express the range of droplet sizes
in the spray is the relative span and is given by the expression
(Dv0.9-Dv0.1)/Dv0.5.
Large relative span values indicate wide range of droplet sizes.
Typical relative span values for agricultural sprays are in the
range 0.8-1.2.
The main types of nozzles used in agriculture are hydraulic, which
uses pressure to atomize; gaseous, which uses shear between two
fluids; and rotary, which uses centrifugal force. When they are
used at practical field application rates, all nozzles produce a
range of droplet sizes. Under certain conditions, rotary atomizers
can produce a reasonably narrow droplet size spectrum, giving rise
to the term controlled droplet application.
The hydraulic or pressure nozzle is the type most often used in
aerial and ground application of pesticides. Droplets are produced
by forcing liquid through a small opening, or orifice, under pressure.
The size and type of the nozzle tip determine the flow rate and
to some extent the droplet size produced. The fan tip produces a
flat fan of spray; the disc-core nozzle produces a hollow cone pattern.
In general, a larger nozzle orifice will produce a spray with a
larger mean droplet size. Increasing the operating pressure for
a given nozzle will increase the flow rate, decrease the mean droplet
size, and generally increase the proportion of small droplets. Nozzles
on aircraft tend to produce sprays with smaller mean droplet size
at similar pressures because of additional shear forces due to the
high-speed movement of the aircraft through the air. Increased flying
speed or directing the orientation of nozzles forward into the airstream
will produce sprays with a smaller droplet size.
As nozzles are used, abrasion and erosion will increase the orifice
size and alter the flow rate and droplet size. Nozzles should be
checked frequently for calibration and discarded if the flow rate
has increased by more than 10 percent.
Examples of rotary atomizers are the Micronair and the Beecomist.
The droplet size produced by rotary atomizers is dependent on rotational
speed. Higher rotational speeds produce smaller droplets. Rotary
nozzles can produce sprays with a smaller mean droplet size than
those pressure nozzles can.
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Evaporation
Droplets can become smaller as they move toward the target due
to evaporation of the spray material. Evaporation, especially in
the low-humidity conditions of the Southwest, results in rapid reduction
in the size of water droplets. The evaporation rate increases as
temperature rises or humidity decreases. At a temperature of 86
°F and relative humidity of 50 percent, a 50-µm droplet
of water will completely evaporate in 4 seconds while only falling
15 cm. Spray deposition within the target area can drastically decrease
as the temperature increases during the day, an important factor
to take into account during a spray operation. Table II.7-2 describes
evaporation characteristics.
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Table II.7-2-Evaporation characteristics for water droplets
under two environmental conditions
|
|
Droplet size
|
Time to extinction
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Fall distance
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Time to extinction
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Fall distance
|
|
(µm)
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(Sec)
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(M)
|
(Sec)
|
(M)
|
|
50
|
14
|
0.5
|
4
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0.15
|
|
100
|
57
|
8.5
|
16
|
24
|
|
200
|
227
|
136.5
|
65
|
39
|
Evaporation rate is affected by formulation properties as well
as air temperature and relative humidity. An oil droplet is less
volatile than a water droplet and would not decrease in size so
rapidly. Suppliers of a number of spray additives claim their products
reduce evaporation. In most cases, these claims lack scientific
validation, but the addition of a nonvolatile substance may provide
some drift control by preventing the droplet from evaporating to
extinction. For example, a 400-µm droplet with 12.5-percent
nonvolatile composition would stabilize at 200 µm because of
the nonvolatile fraction.
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Effects
of Formulation Properties
Properties of the pesticide formulation or mixture can influence
droplet size. Formulations with low viscosity (thickness) or surface
tension generally produce sprays with slightly smaller mean droplet
size because less energy is required to break up and atomize the
material. Formulations that contain emulsifiers usually have low
surface tension and tend to produce sprays with smaller mean droplet
size. Also, many of the solvents used in pesticide formulations
are highly volatile. Their incorporation into the spray mix can
accelerate the decrease in droplet size due to evaporation, and
using these volatile additives may increase the drift potential
of certain formulations.
Numerous adjuvants (additives) are available for mixing with pesticide
sprays as spray modifiers. For example, spray thickeners are often
added to pesticide sprays in an attempt to reduce the proportion
of small, driftable droplets. These adjuvants generally increase
the viscosity of the spray mixture, resulting in the production
of large droplets; however, studies have shown that adjuvants can
also increase the number of very fine droplets. The diverse functions,
chemistry, concentrations, and interactions of thickeners, surfactants,
and surface active agents make it difficult to predict the effect
of these products on droplet size and spray deposition.
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Dispersal
of Spray
Weather plays an important role in spray dispersal and deposition.
Wind displaces spray material, and the distance spray material moves
depends on droplet size, the strength of the wind, and the spray
release height. Strong winds and higher spray release heights will
cause droplets to move a greater distance. Strong winds can cause
even large droplets to move off target and become a hazard. Spray
operations should be shut down if windspeeds increase excessively.
As an example, the U.S. Department of Agriculture's Animal and Plant
Health Inspection Service normally stops spraying with ultra-low-volume
pesticides when the windspeed reaches 10 miles per hour. Other conditions
and State laws may dictate even lower windspeeds.
There is always some downwind displacement of spray droplets, even
in light winds. If spray applications are made by moving into the
wind, this displacement will move spray back behind the sprayer.
If applications are made in a crosswind, the spray will be moved
slightly downwind from the sprayer. This occurrence is known as
swath displacement and should be taken into account when switching
on and off the sprayer. With crosswind swath displacement, multiple
spray passes are needed to obtain the desired deposition.
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Air
Temperature
In strong winds, frictional turbulence produces mechanical stirring
of the air and promotes strong mixing in the atmosphere that tends
to lessen the effects caused by any localized temperature differences.
In lighter winds, especially where there is intense radiation, temperature
can vary significantly with height. Temperature variations are caused
by solar radiation and heat exchange between air, soil, and vegetation.
The change in temperature with height is called the vertical temperature
gradient. The temperature gradient has an important effect on atmospheric
stability because it can increase or decrease air mixing. Under
normal atmospheric conditions, the air is warmer at ground level
and gets cooler with an increase in height due to the decrease in
air pressure with height. Under these conditions, the temperature
decrease is approximately 1.8 °F for every 100-m height increase.
This factor is known as the adiabatic lapse rate.
If the temperature decreases more rapidly, there is a superadiabatic
lapse rate, characterized by strong convection currents and turbulence.
Under these conditions, the air layer is said to be unstable. High
levels of spray drift can occur when a large number of small droplets
are caught in the convection currents and fall out of the target
zone.
If the temperature change is less than the adiabatic lapse rate,
the air layer is considered stable. Under certain conditions, temperature
can increase with height. This condition, known as inversion, is
extremely stable. Inversions can occur only over a limited height
range because there must be an overall drop in temperature with
increase in height. Inversions usually occur when the wind is zero
or very slight and may develop by the sinking of cold, dense air
pushed in by weather fronts, or by radiational cooling of the surface,
especially on clear nights. Off-target spray drift can occur under
these condition because the inhibited mixing permits the formation
of a mass or cloud of small droplets that can move great distances
with little dispersal.
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